Ekumbiweni komhubhe we-TBM, nakuba isistimu ye-grouting iyisisetshenziswa, ithinta ngokuqondile ukuqiniswa kwedwala elizungezile, ukugcwaliswa okuyize, ukulawulwa kwe-sepage, kanye nokuqhubeka kokwakhiwa. Ucwaningo luye lwabonisa ukuthi i-grouting ngemva kodonga lomhubhe idlala indima ebalulekile ekulawuleni ukuwohloka komhlaba, ukusimamisa amadwala azungezile, kanye nokunciphisa ukuphakanyiswa kwengxenye. Ukuhambisana kwe-grout nezimo zokwakha kuyisici esibalulekile esithinta umphumela wokugaya.
Kodwa-ke, amaphrojekthi amaningi asasebenzisa imishini yendabuko lapho i-mixer, i-agitator, nepompo ye-grouting ihlukene. Lokhu kuncika ekudluliseleni okwenziwa ngesandla kanye nokusebenza okuzimele akugcini nje ngokuthatha indawo ebalulekile yokwakha kodwa futhi kuholela kalula ezinkingeni ezinjengokuxutshwa kwe-grout engalingani, ukuphazamiseka kokunikezwa kwe-grout, ukushintshashintsha kwengcindezi, nokuvinjwa kwamapayipi.
Ukuze kubhekwane nalezi zinselele zokwakha, i-Henan Wode Heavy Industry Co., Ltd. yethule I-TBM Grouting Injection Plant ehlanganisa ukulungiswa kwe-grout, ukugcinwa, ukuxutshwa, nokupompa, ukuhlinzeka ngesixazululo esiqhubekayo, esizinzile, futhi esilawulwa kalula se-grouting yamathaneli nobunjiniyela bangaphansi komhlaba.
[Isiphakamiso sesithombe esingu-1: Izinsizakusebenza zizonke kanye nokuhlolwa kukanjiniyela endaweni]
Umfanekiso Wesithombe: Onjiniyela be-WODE benza ukuhlolwa kwangaphambili kokuthunyelwa kwe-TBM Grouting Injection Plant.
I. Yimuphi umehluko phakathi kwemishini evamile yohlobo oluhlukanisayo kanye neziteshi zokugaya ezihlanganisiwe?
| Into yokuqhathanisa |
Izisetshenziswa Zendabuko Ezihlukene Zokugxumeka |
I-WODE TBM Grouting Injection Plant |
| Ukucushwa Kwesistimu |
I-Mixer, i-agitator, nepompo ye-grout ifakwe ngokuhlukana |
Uhlelo oludidiyelwe lokuxutshwa, oluyaluza, lokugcina kanye nokumpompa |
| Ikhwalithi yeGrout |
Ithinteka kalula ngokuxutshwa ngesandla kanye nesikhathi sokuxuba |
I-vortex yesivinini esiphezulu noma ukuxuba okuphezulu kwe-shear kuqinisekisa ikhwalithi ye-grout efanayo |
| Ukunikezwa Kwe-Grout Okuqhubekayo |
Ukuxhumeka kwezinqubo eziningi kungase kubangele ukubambezeleka |
Izinqubo zokuhlanganisa nokujova okudidiyelwe zisekela ukusebenza okuqhubekayo |
| Ukulawula Ukucindezela Nokugeleza |
Izinketho zokulungisa ezinomkhawulo |
Ukucindezela okulungisekayo nokugeleza kwezigaba ezihlukene ze-grouting nezimo zomhlabathi |
| Isidingo sesikhala |
Imishini ehlakazekile namapayipi ayinkimbinkimbi adinga indawo eyengeziwe |
Idizayini ehlangene noma eneziqukathi efanelekile endaweni elinganiselwe yomhubhe |
| Ukusebenza nokulawula |
Imishini eminingi idinga ukusebenza okuhlukile |
Ukulawula okuphakathi nendawo, i-PLC kanye nohlelo lwe-HMI |
| Ukufakwa Nokuthuthwa |
Amayunithi amaningi namapayipi kufanele axhunywe kabusha |
Ukuphakamisa okuhlanganisiwe kanye nedizayini ye-modular yenza ukufakwa nokuthuthwa kube lula |
| I-Project Adaptability |
Ikakhulukazi esekelwe ekucushweni okujwayelekile |
Yenza ngokwezifiso ngokuya ngohlobo lwe-grout, ingcindezi, izinga lokugeleza, ukunikezwa kwamandla kanye nesikhala esitholakalayo |
Kumaphrojekthi we-TBM, inani langempela lezinto zokusebenza akulona nje "ikhono lokumpompa i-grout," kodwa ikhono layo lokuhlinzeka ngokuqhubekayo i-grout ngezilinganiso ezinzile, ukuxuba okufanayo, nokucindezela okulawulwayo. I-WODE TBM Grouting Injection Plant inciphisa izixhumanisi zokudlulisa phakathi kwezinto zokusebenza ngomklamo wayo odidiyelwe, okuvumela opharetha ukuthi baphathe emaphakathi kakhulu izinqubo zokugawula nokujova.
II. Yiziphi izinselele ze-TBM zokuqoqa impahla ezingaxazululwa yi-WODE?
1. Ukuxazulula izinkinga zokuxutshwa kwe-grout engalingani kanye ne-sedimentation
Izinto ezivamile zokuhlanganisa ezinesivinini esiphansi zingase zibangele ukunqwabelana kukasimende, ukuhlakazeka okunganele kokungezwayo, noma i-grout stratification. I-WODE ingalungiswa nge-vortex yesivinini esiphezulu noma isistimu yokuxuba i-high-shear ukuze uhlanganise ngokushesha usimende, i-bentonite, amanzi, nezithasiselo; isitoreji se-grout kanye nedivayisi yokuxuba igcina ngokuqhubekayo ukugeleza kwe-grout, inciphisa ingozi ye-sedimentation kanye nokuhlukaniswa.
2. Ukuxazulula Inkinga Yengcindezi Ye-Grouting Engazinzile kanye Nezinga Lokugeleza
Ukwakhiwa kwe-TBM kungase kudinge ukulungiswa kokuphumayo okusekelwe emifantwini yamadwala ezungezile, umfutho wamanzi angaphansi komhlaba, ibanga le-grouting, nezigaba ezahlukene zokwakha. I-WODE ingakhetha amaphampu e-plunger, amaphampu e-dual-plunger, noma amaphampu e-triple-plunger ngokusho kwephrojekthi, futhi alungiselele izikimu zokulawula izinga lokucindezela kanye nokugeleza ukuze kuhlangatshezwane nezimo zokusebenza ezihlukene ezifana ne-backfill grouting, ukugcwalisa i-grouting, ukuhlanganiswa kokuhlanganiswa, kanye ne-pre-grouting.
3. Ukuxazulula Inkinga Yesikhala Esinomkhawulo Ngaphakathi Kwemigudu
Imishini yokuhlukanisa evamile idinga amapayipi amaningi axhumayo nendawo yokusebenza. I-WODE TBM Grouting Injection Plant ingathatha idizayini ehlangene, eyimojula, noma ene-container, futhi isakhiwo saso singathuthukiswa ngokuya ngendawo esekelayo ye-TBM, ubukhulu bezokuthutha, nezimo zokuphakamisa, ukunciphisa umsebenzi wokufaka endaweni.
4. Ukuxazulula Inkinga Yokusebenza Kwezisetshenziswa Eziphazamiseka Kalula Phakathi Nesikhathi Eside
I-TBM tunneling igcizelela ukuqhubeka kwezinqubo. Ukuvalwa njalo kwemishini yokugaya kungathinta isigqi sokwakha. I-WODE icubungula ngokugcwele amahora okusebenza, isikhathi sokuphila sezingxenye ezisengozini, izindlela zokuhlanza, indawo yokulungisa, kanye nezidingo zephampu yokusekelayo ngesikhathi sesigaba sokuklama uhlelo, ukunciphisa ingozi yokuphumula okungahleliwe kusukela ezingeni lokumisa imishini.
5. Ukuxazulula Ukungafani Kokucushwa Kumaphrojekthi Aphesheya kwezilwandle
Amazwe ahlukene anomehluko ku-voltage, imvamisa, amapulaki, amazinga okulawula, ubukhulu bokuthumela, kanye nezinga lokushisa le-ambient. I-Henan Wode Heavy Industry Co., Ltd. inganikeza ukucushwa okwenziwe ngokwezifiso okusekelwe endaweni yephrojekthi, okuhlanganisa amandla kagesi noma edizili, izinketho ezahlukene zamandla kagesi namafrikhwensi, isilawuli se-PLC, ukusebenza okukude, kanye nemibhalo yezilimi eziningi.
[Isiphakamiso Sesithombe 2: Isithombe somnyango wekhomishini yemishini evuliwe, unjiniyela ohlola amasistimu angaphakathi]
Incazelo yesithombe: Unjiniyela ohlola iphampu ye-grouting, uxhumo lwamapayipi, kanye nesistimu yokulawula yangaphakathi.
III. Okungaphezulu Kokuhlinzeka Ngezisetshenziswa Nje, Ukuhlinzeka Ngezixazululo Ezihambisana Nephrojekthi
Ukukhetha I-TBM Grouting Injection Plant akumele kusekelwe kuphela ekuhlanganiseni umthamo wethangi noma amandla epompo e-grouting. Onjiniyela be-WODE ngokuvamile baqinisekisa izimo ezilandelayo ngaphambi kokukhetha:
1. Uhlobo lwe-grout kanye nesilinganiso samanzi-simende;
2. Ukuminyana kwe-grout, i-viscosity, kanye nobukhulu bezinhlayiyana;
3. Izinga lokugeleza kwe-grouting elidingekayo kanye nengcindezi ephezulu yokusebenza;
4. Amabanga okudlulisa avundlile naqondile;
5. Indawo yokufaka etholakalayo ngaphakathi kwe-TBM;
6. I-voltage yendawo, imvamisa, nezimo zamandla;
7. Ukuthi i-batching ezenzakalelayo, ukuqapha idatha, noma i-grouting yezingxenye ezimbili kuyadingeka.
Ngokusekelwe kulolu lwazi, i-WODE inganikeza izixazululo kusukela ekucushweni kweyunithi eyodwa kuya ekuqedeni amasistimu okugaya, kunokuba imane ituse ucezu lwesisetshenziswa esijwayelekile. Ulayini wayo womkhiqizo uhlanganisa amaphampu agaya umfutho ophezulu, izixube ezinesivinini esikhulu, izixube ze-grout storage, neziteshi ezididiyelwe zokugalela amanzi, ezisekela ukugcwaliswa kwe-backfill kwe-TBM kanye nezicelo zokwakha umhubhe ongaphansi komhlaba.
IV. Alele kuphi amandla ochwepheshe e-Henan Wode Heavy Industry Co., Ltd.?
I-Henan Wode Heavy Industry Co., Ltd. inesisekelo sayo sokukhiqiza kanye nethimba lonjiniyela eliqeqeshiwe, elikwazi ukuqedela ukwakhiwa kwemishini, ukukhanda imishini, ukuhlanganisa, ukuhlanganiswa kwesistimu yokulawula, ukuhlola ukusebenza, nokuhlolwa kwefekthri. Isizindalwazi esisemthethweni sikhombisa imikhiqizo ehlanganisa izitshalo ezihlanganisa ama-grouting, izitshalo ezinkulu ezikhiqiza i-grouting ezizenzakalelayo, kanye nezinhlelo zamaphampu ezigaxayo ezinengcindezi ehlukahlukene kanye namazinga okugeleza, alungiselelwa amaphrojekthi onjiniyela angaphansi komhlaba.
Ukuqala ngeklayenti elihlinzeka ngemingcele yokwakha, i-WODE ingasiza kulokhu okulandelayo:
1. Ukukhethwa kwemishini yokugaya kanye nokubalwa kwamandla;
2. Ukufanisa ukuxuba, ukugcinwa kwegrout, kanye nezinhlelo zokumpompa;
3. Usayizi wezisetshenziswa kanye nokwenza kahle kwesakhiwo sesayithi;
4. Ukwenza ngokwezifiso izinhlelo zokulawula zikagesi nezizenzakalelayo;
5. Ukuhlolwa kokusebenza kwefekthri nokuhlolwa kwekhwalithi;
6. Amamanuwali okusebenza, isiqondiso sevidiyo, nokusekelwa okukude kwezobuchwepheshe;
7. Ukucushwa kwezingxenye ezisengozini kanye nezinhlelo zokulungisa ezilandelayo.
[Isiphakamiso Sesithombe 3: Isithombe sikanjiniyela ehlola ikhabethe lokulawula noma izinto zokusebenza]
Incazelo Yesithombe: I-TBM Grouting Injection Plant ngayinye iqala ukusebenza, ukulawula, nokuhlolwa kokuphepha ngaphambi kokulethwa.
V. Ungasikhetha Kanjani Isikhungo Somjovo Esilungile se-TBM Grouting?
Imishini evamile yohlobo lokuhlukanisa ifaneleka kakhulu kumaphrojekthi anamanani amancane okwakha, izikhathi ezimfushane zokusebenza, nendawo eyanele yesiza. Kumaphrojekthi omhubhe we-TBM adinga ukuhlinzekwa kwe-grout okuqhubekayo, ukucindezela okuzinzile, isilawuli esimaphakathi, kanye nesakhiwo esihlangene, izitshalo zokujova ze-TBM ezihlanganisiwe ngokuvamile zivumelana nezimo.
I-Henan Wode Heavy Industry Co., Ltd. ayihlinzeki nje kuphela ngezinto zokusebenza ze-grouting kodwa futhi igxile ezinkingeni ezithile amaklayenti adinga ukuzixazulula endaweni. Kungakhathaliseki ukuthi iphrojekthi ibhekene nezinkinga ezifana ne-grout sedimentation, ukungasebenzi kahle kwe-grout supply, ukucindezela okuguquguqukayo kwe-grouting, indawo encane yomhubhe, noma ukucushwa okuhlukile kwendawo yamandla kagesi, i-WODE ingaklama isixazululo semishini esifaneleka kakhulu ngokusekelwe kumingcele yangempela.
Ukuze uthole ukukhetha okunembile kanye nekhotheshini, sicela unikeze ifomula ye-grout, izinga lokugeleza okuqondiwe, ukucindezela okukhulu, ibanga lokulethwa, isikhathi sokusebenza, izimo zokuphakelwa kwamandla, kanye nesikhala sokufakwa kwemishini. Onjiniyela be-WODE bazobe sebehlinzeka ngesixazululo se-TBM esisodwa somuntu.